New Scirocco Products

New Scirocco Products: Reinforced Exhaust Hanger & Power Steering Reservoir Filters

Our Reinforced Exhaust Hangers are now in stock. These are manufactured with a chain inside. This will prevent the hanger from braking and will never allow your exhaust to hit the ground. Manufactured to fit in the OEM mounting locations on Mk1 & Mk2 VW Sciroccos 8v & 16v. We also have OEM style Mk2 muffler hangers in stock as well

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Upgraded Throttle Cable Bushing

Upgraded Throttle Cable Bushing

Have you ever tried to install a new Throttle Cable Bushing on your Mk or Mk2 Scirocco throttle pedal? It’s a pain in the butt, isn’t it?

These solid mounted throttle bushing are made of engineering grade polymer and are easily to install. Just screw the bushing into place and it’s in. No pressing, lubing or heating this bushing. Furthermore, our bushing helps with throttle pedal slop and makes the engine more responsive. Click here to order yours today.

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Prepping Mk1 Mk2 Shells

Prepping Mk1 & Mk2 shells at our WCR South California facility.

Expert Chassis Preparation: Prepping Mk1 and Mk2 Shells

Starting a high-end restoration begins with a solid foundation. At WestCoastRoccos, we specialize in Prepping Mk1 and Mk2 Shells to ensure your project stands the test of time. Whether you own a Rabbit, Jetta, or Scirocco, the chassis requires meticulous attention before the first coat of paint. Our Southern California facility provides the perfect environment for this critical phase of your build.


Why Professional Shell Prepping Matters

Classic Volkswagen chassis often hide decades of wear, hidden rust, and previous poor repairs. Consequently, skipping a thorough prep stage can lead to bubbling paint or structural failure later. We strip the vehicle down to its core to reveal the true condition of the metal. Therefore, you can address every issue head-on rather than covering it up.

Our team understands the specific weak points of the Mk1 and Mk2 platforms. Specifically, we focus on known trouble areas like battery trays, floor pans, and rear shock towers. We remove old undercoating and seam sealer that often trap moisture. Thus, we create a clean, bare-metal canvas that allows for precision metalwork and modern rust prevention techniques.


Our Meticulous Preparation Process

We follow a rigorous workflow to get your shell ready for the next stage of its life. First, we perform a comprehensive inspection to document every dent, crack, and rust hole. Then, we use professional-grade stripping methods to remove old layers of paint and fillers. This step is vital because it ensures the new finish bonds perfectly to the substrate.

Furthermore, we emphasize structural integrity. If your project involves a high-horsepower engine swap or track-day use, we can prep the shell for reinforcements. We ensure that every weld is solid and every body line is straight. Because we focus on quality, your car will drive as well as it looks. We believe there is always something to “make right” on these vintage shells, and we take pride in finding and fixing those details.


A Solid Foundation for Your Dream Build

A properly prepped shell makes every other part of the restoration easier. For instance, your doors will click shut with factory precision, and your interior trim will line up perfectly. Moreover, a clean shell allows you to apply modern epoxy primers and sound-deadening materials effectively. This results in a quieter cabin and superior protection against future corrosion.

We treat every shell with the respect a classic Volkswagen deserves. In fact, our passion for the Scirocco and Mk1/Mk2 platform drives us to achieve perfection on every project. As a result, you receive a chassis that is ready for the highest level of paint and assembly. You save time and frustration during the final build phase by starting with a shell that is truly straight and clean.


Start Your Project with WestCoastRoccos

Don’t settle for a mediocre start to your dream restoration. The Prepping Mk1 and Mk2 Shells service at WestCoastRoccos gives you the professional edge you need. We combine years of experience with specialized tools to deliver unmatched results. Ultimately, your vehicle’s longevity and value depend on the quality of this initial prep work.

Stop worrying about hidden rust or alignment issues. Start your build the right way with our expert chassis services. Contact us today to discuss your Mk1 or Mk2 project. Let us help you “make it right” from the very beginning. Your classic VW deserves the best foundation possible!

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WCR New European Headlight Adjusters

Mk2 European Headlight Adjusters

Our new European headlight adjusters installed on DesMoinesRocc aka DenverRocc. Freshly printed and ready for shipment.

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WCR Mk2 European Headlight Adjuster Clips

WRC’s Mk2 Scirocco European headlight adjuster kits are now in stock. These clips replace your broken clips with newly redesigned units. Made in house at WRC North.

We drew up extremely detailed CAD files of these European Headlight Adjuster Clips here at West Coast Roccos. While doing so, we redesigned and changed the tolerances to make them easier to install. They also retain a nice tight fit, just like OEM. We also updated the designs to be stronger, which makes them less likely to break when installing them. The pivot ball clips are very similar to the OEM clips, slightly thicker, with same rotation of the OEM ball end screws. These are also not as brittle as the OEM units. Most importantly, the low and high beam frame mounting clips are already tapped with threads, ready to install. These are ready to install into your ball end screws upon arrival.

We have two options, if you need a whole new kit, or just rebuild the ones you already have.  Click her for the headlight clip kit or click here for  ball end adjuster pivot clip kit only.

These kits do not include headlights, headlight bracket, ball end pivots or adjuster screws. Some clips may be a different colors (Gray, black, or white) due to availability of materials. Most of our clips will be white or gray, but they will all be the same color.

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BBS Wheel Refinishing – Before and After.

BBS Wheel Refinishing – Before and After.

Before the restoration started. Note the curb rash.

We’ve been trying to source BBS RS 4×100 wheels and the only way we can get them efficiently is to do some BBS Wheel Refinishing. We purchased these 3 piece BBS RS wheels from our contact overseas and had them shipped directly to our WCR North shop. These BBS RS wheels came into the shop as 15”x6.5, 5×114.3 and looking pretty rough.

First, we start by stripping them down. For the lips, we started repairing the lips with some minor welding. The nex set was to machine and polish the lips to make them look perfect. Then, on the faces, we filled the 5×114 PCD lug holes with weld. We machined the welds flat and redrilled them to 4×100 PCD. We use a Jet Mill, index the wheels with a Accurite DRO and a coaxial indicator we we could drill a perfect PCD. Furthermore, we clean all 128 BBS wheel bolts, valve stems and tumbled them. We have a vibratory tumbler we use with walnut media for 24 hours.

After Refinishing

After this, we chemical strip, blast the centers, mask critical areas and powder coated with Porsche silver and clear coat powder. Disassembled the center caps, stripped, polished the nuts and found authentic red BBS caps from the UK. Then we reassemble, torque to spec and seal. Before the first wheel was finished we had them sold. In conclusion, these turned out amazing! We are always searching for a few more sets.

If you need a set or want yours refinished to your specifications, contact us at the West Coast Roccos North location.

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Canada Rocc Part 2 – Buffing & 3D Printing

Buffing Canada Rocc started early this week. The paint had burned marks from the previous owner but over all the paint looks pretty amazing considering how it arrived at the shop. We used Meguiars Ultra Cut 105 compound, then buffed with Meguiars Mirror Glaze 205 compound. Additionally, we need to do a Meguiars Mirror Glaze 3 compound buff on it, but it’s off to a really good start.

We also needed to address some of the parts that are either missing, hard to find or no longer available. I started drawing the missing parts in Fusion 360 CAD. After that, I 3D printing parts on our Any Cubic Photon 3d resin printer. The, I printed some mirror adjusting knobs, badge retainer clips and some bumper trim tests. The bumper trim is no longer available and we are talking to a company to have them remanufactured in black and red.  

Stay tuned for more updates on this project and products. Coming up in future posts: Upholstery repair, B Pillar prep & decal install, 2.25″ Techtonics Tuning exhaust and engine maintenance.

B Pillar Restoration

BBS RS Wheels

Upholstery Repair

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Canada Rocc Part 1

 

Last week we scored a 1989 8v Canadian Scirocco. We ran the VIN through Carfax and it looked like it was a well-maintained car. We bought it sight unseen at a decent price. We knew nothing about the car except for the fact that it was straight and looked fairly complete. The owner disclose the fact that it had a bad radiator and needed a battery.

All the photos looked great so we made a offer and send a tow truck to pick it up. This is how it came in. See photos.

The paint was very oxidized. But after buffing a small section, we were pleasantly surprised that the paint looked so good.

It was missing a driver side door card, window switch and the wiring was disconnected. Luckily most of the stuff was easily fixable and the hardest part of this car will be bringing the paint back to life.

Stay tuned for more updates on this project as a progress.

The Canada Rocc Project Part 1: Rescuing a 1989 Mk2 Scirocco

Starting a new restoration project often begins with a bit of a gamble. At WestCoastRoccos, we recently took that leap by acquiring a 1989 8v Canadian Scirocco. After running a Carfax and verifying its maintenance history, we purchased the vehicle sight unseen. While buying a car without a physical inspection carries risks, the potential for a “straight and complete” shell was too good to pass up. Consequently, the “Canada Rocc Part 1” has officially entered our shop to begin its journey back to perfection.


Assessing the Initial Condition

The previous owner disclosed a few known mechanical issues before the car arrived. Specifically, the Scirocco needed a new battery and a replacement radiator to become roadworthy. However, the real story began when the tow truck dropped the car off at our facility. We found a vehicle that was remarkably straight but definitely showed its age through years of exposure.

The exterior paint suffered from heavy oxidation, which hid the car’s true potential. Fortunately, we performed a test buff on a small section of the bodywork. The results were pleasantly surprising. As a result, we now know that beneath that dull surface lies a finish worth saving. While bringing the paint back to life will be the most time-consuming task, the foundation is solid.


Tackling the Interior and Mechanical Gremlins

Every 30-year-old Volkswagen comes with a list of small electrical and interior mysteries. For instance, the Canada Rocc arrived with the driver-side door card removed and the window switch wiring disconnected. Furthermore, several small trim pieces were missing from the cabin. We prioritize these “easy wins” to get the car functional while we plan the larger restoration phases.

Our team quickly identified the missing components and began the sourcing process. Specifically, we are using our deep inventory of Mk2 parts to replace the broken switches and missing panels. Thus, we can ensure the interior meets our high standards before moving on to the more difficult aesthetic work. Because we specialize in these platforms, we have the resources to fix these issues correctly the first time.


Why We Document Our Builds

We share projects like the Canada Rocc Part 1 to show enthusiasts the reality of vintage car restoration. In fact, documenting the “before” state is just as important as the final unveiling. Moreover, these builds allow us to test and develop new products in real-world scenarios. Ultimately, we want to inspire other Scirocco owners to take on their own projects, knowing that even an oxidized “sight unseen” car can become a masterpiece.

We are excited to see how this Canadian import transforms over the coming months. As a result, you can expect regular updates as we move from basic repairs to advanced paint correction and performance tuning. Stay tuned as we dive deeper into the technical details of this 8v build.


Join the Restoration Journey

Do you have a classic Scirocco that needs a new lease on life? The Canada Rocc is just one example of how we “make it right” at WestCoastRoccos. Stop worrying about the state of your project and start your restoration today. Browse our shop for the same high-quality parts we are using on this build, including specialized 020 transmission hardware and Mk2 electrical kits.

Follow our blog for the next update on the Canada Rocc. We will soon reveal the full results of our paint restoration and interior repairs. Trust WestCoastRoccos to provide the parts, expertise, and inspiration you need for your own legendary Volkswagen!

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Teaser Video

We’ve got a very special build starting in our SoCal shop. It’s a real “tribute” to the owner.

Stay tuned, join and subscribe to the WCR – YouTube page to follow the entire build process of all our cars.

 

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Mk1 Fuel Filler Products

In conjunction with our fuel filler neck hoses, WCR now has more Mk1 fuel filler products. These items include fuel filler decals and OEM NOS fuel pipes. If you’re looking for brand new fuel filler parts for your Scirocco restoration, click on these link and order yours today.

Fuel Filler Decal Fuel Filler Hose Filler Neck Pipe 531201109B

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