We got the Scirocco S close ratio FF transmission back from the rebuilders last week. Here are a few photos. We had our VW transmission guy break it all apart and bring back the case. After that, we blasted it and powder coated it with a OEM cast silver finish. We also retained the OEM end cap and powder coated it the same bright green for a fresh and finished look. There are a few more items that need plated on the transmission, but overall it’s coming along.
- Rebuilt FF Transmission
- Rebuilt FF Transmission
- Rebuilt VW Transmission
Expert Restoration: FF Transmission Rebuild Service
Restore the precision and performance of your classic Volkswagen with our expert FF Transmission Rebuild service. The “FF” code designates a legendary 5-speed manual 020 gearbox found in iconic models like the Scirocco S and early Mk1 GTI. At West Coast Roccos, we understand that a high-quality rebuild is the only way to preserve the exhilarating driving experience these vintage cars offer. We treat every transmission with meticulous care to ensure it looks and performs like new.
Comprehensive Teardown and Inspection
Our rebuild process begins with a complete teardown of the internal components. We have our specialized VW transmission technician break the unit down to its barest form to inspect every gear, synchro, and bearing. Specifically, we focus on identifying hidden wear that often plagues these aging gearboxes.
After the teardown, we focus on the aesthetics and longevity of the transmission housing. We blast the case to remove decades of road grime, oxidation, and oil. This critical step ensures a professional, factory-clean finish for your engine bay restoration. As a result, your rebuilt transmission becomes a centerpiece of your vehicle’s mechanical overhaul.
Why Rebuild Your FF Gearbox?
The FF transmission is highly sought after for its specific gear ratios that balance performance and highway cruising. However, original units often suffer from worn synchros, noisy bearings, or “trash” reverse gears after years of use. Consequently, a professional rebuild restores smooth shifting and eliminates the grinding common in high-mileage units.
By rebuilding your original gearbox, you maintain the matching-numbers heritage and value of your classic VW. Furthermore, our rebuild service uses high-quality replacement parts to address the common failure points of the 020 platform. Thus, you gain peace of mind and long-term reliability for thousands of miles to come.
Performance Upgrades for Your Rebuild
While the transmission is apart, we offer essential upgrades to protect your investment. For instance, we highly recommend our Magnetic 020 Transmission Drain Plug. This powerful neodymium magnet attracts harmful ferrous metal particles that naturally break off during the break-in period. Therefore, you keep your fresh gear oil clean and extend the life of your new bearings.
We also suggest installing a new Timing Bung Cap Kit to protect your internal components from road debris. Additionally, we can provide authentic 1980s VW Service Decals to finalize your period-correct restoration. These small details ensure your project meets the highest standards of accuracy and performance.
Restore Your Driving Passion Today
Don’t let a tired, grinding transmission ruin your driving experience. The FF Transmission Rebuild at West Coast Roccos is the ultimate solution for Mk1 and Scirocco enthusiasts. Ultimately, we combine vintage expertise with modern precision to “make it right” for your classic Volkswagen.
Stop struggling with vague shifts and noisy gears. Start enjoying the crisp, mechanical feel of a freshly rebuilt 5-speed manual. Contact West Coast Roccos today to schedule your rebuild and get your legendary VW back on the road where it belongs!



